JYCH-2025/ JYCH-2030 /JYCH-2535/ JYCH-2845
Automatic Insulating Glass Gas Filling Production Line
Product Description
01 Glass Uploading Section
This section is equipped with a universal wheel, which is convenient for the lifting arm to load a large piece of glass. The wheels are differ in size, preventing glass damage caused by stuck the bearing.
The new coating detection technology can automatically identify the front and back sides of LOW-E glass and coated glass. Once the glass is reversed, the transmission stops. It uses the transfer pause function. When the large glass is loaded, the conveyor can be stationary.
The conveyor stick is made of pure rubber. It is durable and will not cause secondary damage to the glass surface. Floating design of transmission structure fits for cleaning glass between 3-18mm. It also adopts the intelligent frequency system.
02 Cleaning Section
The upper and lower parts are welded with 8mm-10mm thick stainless steel plates, and all internal parts are made of stainless steel, which is durable and corrosion-resistant.
The cleaning section is divided into a washing system and a drying system and has a dual heating function which accelerates the process of glass washing and drying. The unique drying design improves the drying effect and reduces energy consumption.
The bristle brush is made of nylon genuine leather bristles with a diameter of 200mm. It can be used to clean single silver glass, double silver glass and LOE-W glass.
The brush bearing adopts a special structure, which can effectively prevent the bearing damage caused by water ingress.
The water nozzle adopts a installation layout of front 4 rear 4 to ensure that the glass can be processed cleaner.
The brush of the washer is controlled by 6 independent motors, which can be cross-adjusted when the brush wears out. Later maintenance is more convenient.
The inclined air knife structure is integrally formed by aluminum profiles. The large air volume and uniform air output ensure that it is able to dry the glass quickly.
The air knife bracket is made of aluminum alloy. The air knife will open and close automatically according to the thickness of the glass. When drying laminated insulating glass as well as ordinary insulating glass, the efficiency of air knives is greatly improved.
The fan is equipped with an automatic damper function. The damper closes automatically when the conveyor wheel is stopped. It can effectively avoid wind marks and save electricity at the same time.
Fan with sound and dust suppression function (optional)
The water tank is equipped with a secondary bag water circulation treatment function, which effectively improves the quality of the circulating water (optional)
03 Buffer Section
Dual-engine greatly improves the efficiency of cleaning machine and increases the production capacity (optional). Equipped with a wake-up mode.
The conveyor wheel stops without glass and continues to run when the glasses are loaded, archieving the purpose of energy-saving. The backrest wheels of the back panel use non-marking wheels to convey the glass to reduce marking.
04 Aluminum Frame Check Section
The aluminum profile is integrally formed to prevent the machine from deforming. The machine can complete the task of glass positioning and aluminum frame positioning.The running speed of the motor is controlled by the frequency conversion regulator which arrange the transfer of glass cooperates with the photoelectric reasonably.The cut-out design at the back of the panel makes it easy to deal with stubborn stains and anomalies.
05 Plate Pressing and Gas Filling Section
The backplate is flat so that the glass closing error is small. Four-axis servo linkage, combining the functions of lamination, compression, and inflation. All-in-one functionality. The automatic positioning function of the glass can automatically detect the length and height of the glass. It automatically adjusts the optimal inflation space to save air. The argon content is over 85%.
Electronic control system
The equipment adopts HCFA bus system and PlC control system. Digital control of the production line with high degree of automation is easy to operate. With touch screen man-machine interface, manual automatic conversion is convenient. It can display the operating status in real time, which is convenient for production and maintenance. The electrical cabinet adopts the aviation plug connection method, which has strong safety and anti-interference ability, and is convenient for installation and subsequent maintenance.
Product Parameters
| |
YCH-2025
|
JYCH-2030
|
JYCH-2535 |
JYCH-2845 |
| Power supply |
380V/50Hz |
380V/50Hz |
380V/50Hz |
380V/50Hz |
| Total power |
41.0kW |
41.0kW |
48.0kW |
48.0kW |
| Working air pressure |
0.5~0.8MPa |
0.5~0.8MPa |
0.5~0.8MPa |
0.5~0.8MPa |
| Max. glass size |
2000x2500mm |
2000x3000mm |
2500x3500mm |
2800x4500mm |
| Min. glass size |
280x450mm |
280x450mm |
280x450mm |
280x450mm |
| Glass thickness |
3~18mm |
3~18mm |
3~18mm |
3~18mm |
| Transfer speed |
8~45m/min |
8~45m/min |
8~45m/min |
8~45m/min |
| Overall dimension |
21000x2000x3200mm |
24000x2000x3200mm |
26500x2000x3700mm |
30300x2000x3700mm |
Production workshop
Company Profile
Packaging & Shipping
Certifications
FAQ
1.Are you manufacturer?
Yes, we are the professional manufacturer with more than 15 years experience.
2.Can the machine change to our voltage?
Yes, we can customize our machine to your local voltage.
3.How long is the equipment warranty?
One year.wearing parts not included.
Free accessories within one year. but clients should afford courier fees.
24 hours on line service, free technical support.
4.What operating language is the machine?
Standard English, can also be changed as required.
5.How long is the delivery time?
20 days after receive the deposit,if customerized equipment,it should be discussed with our sales.
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