Glass Machine Insulating Glass Production Line with Automatic Gas Filling Function for Ig Making in Double Glazing Glass Production for Window and Door
The vertical design of the IG line makes the production process more economic and faster.
It can be upgrated and expanded according to user's requirements.
Rectangular units , Shaped units, Low-e coated glass and Step-glass are continuously be processed.
Doubled Glass Line Insulating Line Igu Insulating Glass Production Hollow Line
This machine is conventional type, the specific price is subject to the actual configuration and negotiation.
We off different type of IGU machine and also we customize it based on each client's requirements,
JYHLCH2535 Production Line for Insulating Glass High Frequency Welding Aluminum Spacer Bar Machine
The whole insulating glass production line usually includes 7 parts: (from left to right)
1, The Loading section(with Low-E checking)
2, The washing and drying section
3, The conveyor section
4, The lights inspection and aluminum spacer locating section
5, The outside assembly section
6, The panel press
7, The unloading section
Section01:Conveyor Section
This section is mainly to transmit the glass into the washing and drying section.
Carbon fiber conductive brushes are used for coating glass and Low-e glass detection.
Section02:Glass Washing and Drying section
Stainless steel material and corrosion-resistant material adopted for all washing area, water tank, and waterway system.
The 3 pairs brushes are driven by 3motors independently, which will not affect the other motors working when any of them has problems.
Section03: Conveyor section
Adopts 2 motors to drive the transmission section. Two small glasses can be parked at the same time to improve work efficiency.
Product Description
1, The loading section(with Low-e checking)
2, The washing and drying section
3, The conveyor section
4, The lights inspection and aluminum spacer locating section
5, The outside assembly section
6, The panel press
7, The unloading section
Max. Glass size: 2000*3000mm
Min. Glass size: 350*450mm
Glass Washing thickness: 3-19mm
Thickness of washing glass: up to 50mm
Max. transfer speed: 12m/min
Brush: 3 pairs(low-e)soft brushes
Dimension: 19630*2100*2960mm
Detailed Photos
| |
JY-2535 |
Power Supply
|
380V/50Hz |
| Total Power |
45..0kW |
| Working Air Pressure |
0.5-0.8Mpa |
| Max glass size |
2500*3500mm |
Min.Glass Size
|
280*450mm |
Working Direction
|
Right- Left/Left- Right |
| Glass Thickness |
3-18mm |
Transmission speed |
8-45m/min |
| Overall Dimension |
26500*2000*3700mm |
| Weight |
About 11000kg |
- Loading section
01 section adopts a universal wheel structure, which is convenient for large glass to be loaded and shipped by crane.Convenient and practical.
01 segment adopts the transmission pause function, which is convenient for the transmission to stop when loading large glass. It can enter the cleaning machine after being placed steadily, which is safe.
The new coating detection technology can automatically identify the front and back of LOW-E glass and coated glass, and stop the transmission when the glass is placed upside down.LOW-E
01 segment transmission wheel adopts a large and small head structure to prevent the glass from getting stuck in the bearing and causing damage to the glass.
- Glass cleaning section
02 The upper and bottom parts of the box are welded with 10mm-8mm thick stainless steel plates, and all parts in the box are made of stainless steel, which is durable and corrosion-resistant.
02The brush diameter is 200mm, made of nylon silk soft hair, and both single silver and double silver LOE-W can be cleaned.
02The brush bearing adopts a special structure to prevent water from entering and causing bearing damage.
02The water nozzle adopts a front 4 and rear 4 installation layout to clean the glass more cleanly.
02 The conveyor rod is made of pure rubber, which is durable and will not cause secondary damage to the glass surface.
02 The brush of the cleaning machine is controlled by 6 independent motors. After the brush is worn in the later stage, it can be cross-adjusted, which is more convenient for maintenance.
02 The wind knife adopts an inclined wind knife structure, and the aluminum profile is integrally formed, with large air volume and air outlet
Evenly, the glass can be dried quickly.
02 The air knife bracket is made of aluminum alloy, and the air knife will automatically open and close according to the thickness of the glass.
Laminated hollow and ordinary hollow greatly improve the efficiency of air knife drying.
02 The fan is equipped with an automatic air valve function. When the conveying wheel stops, the air valve automatically closes, which can effectively avoid wind marks and save electricity.
02 The cleaning section is divided into a cleaning system and a drying system, and has a dual heating function, which makes cleaning and drying faster.
02The fan adopts a noise reduction and dust prevention function (optional)
02The water tank adopts a secondary bag water circulation treatment function to effectively improve the water quality of the circulating water in the water tank (optional)
)
3. Cleaning and discharging section
03 The dual motor operation mode is adopted, which greatly improves the cleaning efficiency of the cleaning machine and improves the production capacity (optional)
03Equipped with a wake-up mode, when there is glass conveying, the conveying wheel stops when there is no glass, and the glass continues to run, which has an energy-saving effect.
.
03The backrest wheel of the back plate adopts a non-marking wheel to convey glass to reduce marks,sprayed with plastic, which is beautiful in appearance and durable.
:280×450mm,
2500×3500mm
Processing size 2500×3500mm
Processing size 2800×4500mm
* Original glass thickness: 3-18mm.
*Processing insulating glass thickness: maximum 50mm. Shandong Jingyou Intelligent (Group) Co., Ltd.
* Power supply: 380v, 50Hz
*Total power: 33.0kw (including heating power 4kw).
:45.0kw(4kw)
*Working direction: right in and left out/left in and right out.
*Working speed: cleaning speed: 3-9m/min, transmission speed after cleaning: 8-45m/min.
*Overall dimensions: 26500×2000×3700mm
Customized models are subject to actual dimensions
:26500×2000×3700mm
*Total weight: About 11000kg
- 4. Check the aluminum frame section
*The aluminum profile is used for one-piece molding, which is straight and not deformed, and can complete the glass positioning and aluminum frame positioning functions.
*The frequency converter controls the running speed of the motor, and cooperates with the photoelectric switch to reasonably arrange the transportation of the glass.
* The large hollow design at the rear of the panel is convenient for handling abnormal situations such as stubborn stains.
* A pause switch is provided, which can stop this section and subsequent processes in case of any problems, and is convenient for handling.
* The motor installation position is moved up to free up the rear space for future maintenance
5. Plate pressing section
* The back plate of the plate pressing section is finely planed by the machining center, and the error of glass joining is small.
* Four-axis servo linkage, with the functions of joining, pressing and inflating.
* Automatic glass positioning function.
* Automatic detection of glass length and height, automatic adjustment of the optimal inflation space, saving gas consumption.
* Adopt servo motor with synchronous belt drive, linear guide rail, ball screw opening and closing
More precise pressing.
*The plate pressing section adopts an openable door type, which is convenient for inspection and maintenance. The guard plates are all sprayed with plastic, which is beautiful in appearance and durable.
Main Components:
| NO |
NAME |
BRAND |
| 1 |
PLC |
HCFA |
| 2 |
Cleaning transmission frequency conversion section |
HCFA |
| 3 |
03-1Transition section transmission frequency conversion |
HCFA |
| 4 |
03-1Transition section transmission frequency conversion |
HCFA |
| 5 |
04Aluminum frame segment transmission frequency conversion |
HCFA |
| 6 |
Beam lifting frequency conversion |
HCFA |
| 7 |
External section control frequency conversion |
HCFA |
| 8 |
Variable speed motor |
TAIWANDYG |
| 9 |
Limit switch |
JAPANOMORON |
| 10 |
Circuit breaker series |
ZHENGTAI |
| 11 |
Photoelectric switch |
Korea Autoniks |
| 12 |
Terminal block series |
Germany Phoenix |
| 13 |
Button switch |
France |
| 14 |
Indicator light |
France |
| 15 |
Solenoid valve series |
Taiwan AirTac |
| 16 |
Foot switch |
Chint |
| 17 |
Cylinder series |
Chint |
| 18 |
Water pump |
Hanlun |
| 19 |
Plate blower |
Anyi |
| 20 |
Brush |
Haorno Rubber Roller Brush Co., Ltd. |
| 21 |
Drive wheel |
Jiayuan Rubber and Plastic |
| 22 |
Bearing |
Harbin Group |
| 23 |
Gear |
Xingyu |
| 24 |
Driver |
Beijing Jicheng Weiye |
| 25 |
Double |
Taiwan AirTac |
| 26 |
Hydraulic station |
Jingyou |
| 27 |
Capacitive proximity switch |
Swiss Jiale |
| 28 |
High pressure blower |
Shanghai Hanshuo |
-
Product Parameters
1, Full PLC Control System, touch screen man-machine interface
2,Digital control of production line saves labor time and improves production
Efficiency.
Automatically identify the film layers of coated glass and LOW-E glass
3.Automatically detect the length and height of glass, automatically adjust the optimal inflation space, and save gas consumption.,,,.
4.The Plate pressing section adopts four servo motors with four axes servo link-age, which has the functions of combining, tabletting and inflating.,
5.When producing single-layer or double-layer insulating glass,the inflation function can be selected or turned off..
6.Ensure that the argon aeration content of insulating glass is ≥85%.
7.3pair of cleaning glass brushes ,each pair of brushes has a diameter of 200mm,and the brushes can be adjusted back and forth.
8.The air knife of the cleaning machine is automatically adjusted according to the glass thickness.
9.Double motors are used in the 03 and 05 sections, Which increase the function of waiting section and greatly improves the processing efficiency.
10.Section 04 is hollowed out, and the glass can be wiped at the back for easy cleaning.
11.Automatic positioning functions of glass.
12.Each section of glass is equipped with deceleration function, so that the glass can stop smoothly and prevent the glass from colliding back and forth.,.
13.With remote communication function(Optional)
14.The plate pressing section adopts the door-opening type, which is conveninent for inspection and maintenance.
15.Optional front lifting platform and rear lifting platform to facilitate the operation of large glass(optional),.
16.Free choice of internal and external functions(optional)
Certifications
Packaging & Shipping
Company Profile
Shandong Jingyou Intelligent (Group) Co., Ltd. is located on Huayuan Street, Linyi County, Dezhou City, Shandong Province. It is a high-tech enterprise specializing in the production of insulating glass equipment and curtain wall insulating glass equipment.
The company has a history of nearly 30 years, covers an area of more than 20,000 square meters, and currently has more than 300 employees, including more than 100 scientific research, technical and management personnel: the company has complete mechanical processing equipment: metal cutting, riveting, stamping, CNC punching, shearing, folding, sheet metal, wire cutting, spraying, polishing, sandblasting and other types of processing equipment, hundreds of sets, spraying, baking paint, Dacromet, mechanical processing, stamping and stretching, mold manufacturing, etc. The main production equipment includes: automatic insulating glass production line, series of butyl rubber coating machines and various auxiliary machinery and other complete sets of insulating glass processing equipment.
Company Profile
Every year our company participate in exhibition at home and abroad and get a lot of opportunites to cooperate with new and old customers, Now our produc has sold in more than 80 countries such as Germany, Belgum, Australia, USA, Turkey, Bahrain,Israel, Paraguay, Argentina, Columbia, Venezuela, Guatemala, Douminican Republic etc.We also have a branch office in Brazil…
Pre-sales:
-Layout:Sent us your building floor plan, or the sketch, or tell us the size (length, width, height), we will offer you an
equipment footprint according to your requirement.
-Technical Drawings : We will offer Technical Drawings based on the equipment layout .
After-sales:
-We can provide weekly production report to let you clear of production progrss and production details;
-Providing equipment installation, debugging, and personnel training service and English operation manuals;
-We can help you to arrange transportation till to your location;
- One year after installation, exclude wearing parts, supply lifetime maintenance and technical service.
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