High Quality Doubled Glass Line Insulating Line Igu Insulating Glass Production Hollow Line

• Customization: Available
• After-sales Service: Long Time Service
• Warranty: One Year
• Model NO.: JYHLCH2025
• Condition: New
• Certification: ISO, CE
• Automatic Grade: Automatic
• CNC or Not: CNC
• Voltage: 380V
• Transport Package: PE
• Specification: 2500*3500
• Trademark: JY
• Origin: China
• HS Code: 8401200000
• Production Capacity: 500sets/Year

Product Description

This machine is conventional type, the specific price is subject to the actual configuration and negotiation.
We off different type of IGU machine and also we customize it based on each client's requirements,

HIgh Quality Doubled Glass Line Insulating Line Igu Insulating Glass Production Hollow Line

Product Description

1, The loading section(with Low-e checking)
2, The washing and drying section 
3, The conveyor section  
4, The lights inspection and aluminum spacer locating section  
5, The outside assembly section
6, The panel press
7, The unloading section
 

Detailed Photos

	JY-2535
Power Supply	380V/50Hz
Total Power	45..0kW
Working Air Pressure	0.5-0.8Mpa
Max glass size	2500*3500mm
Min.Glass Size	280*450mm
Working Direction	Right- Left/Left- Right
Glass Thickness	3-18mm
Transmission speed	8-45m/min
Overall Dimension	26500*2000*3700mm
Weight	About 11000kg

1. Loading section 
   

   
   
   
   
   
    01 section adopts a universal wheel structure, which is convenient for large glass to be loaded and shipped by crane.Convenient and practical.
    01 segment adopts the transmission pause function, which is convenient for the transmission to stop when loading large glass. It can enter the cleaning machine after being placed steadily, which is safe.
   The new coating detection technology can automatically identify the front and back of LOW-E glass and coated glass, and stop the transmission when the glass is placed upside down.LOW-E 
    01 segment transmission wheel adopts a large and small head structure to prevent the glass from getting stuck in the bearing and causing damage to the glass.                                                                                                             
2. Glass cleaning section
   
   02 The upper and bottom parts of the box are welded with 10mm-8mm thick stainless steel plates, and all parts in the box are made of stainless steel, which is durable and corrosion-resistant.
   
   02The brush diameter is 200mm, made of nylon silk soft hair, and both single silver and double silver LOE-W can be cleaned.
   02The brush bearing adopts a special structure to prevent water from entering and causing bearing damage.
   02The water nozzle adopts a front 4 and rear 4 installation layout to clean the glass more cleanly.
   02 The conveyor rod is made of pure rubber, which is durable and will not cause secondary damage to the glass surface.
   02 The brush of the cleaning machine is controlled by 6 independent motors. After the brush is worn in the later stage, it can be cross-adjusted, which is more convenient for maintenance.
   
   02 The wind knife adopts an inclined wind knife structure, and the aluminum profile is integrally formed, with large air volume and air outlet
   
   Evenly, the glass can be dried quickly.
   02 The air knife bracket is made of aluminum alloy, and the air knife will automatically open and close according to the thickness of the glass.
   Laminated hollow and ordinary hollow greatly improve the efficiency of air knife drying.
   02 The fan is equipped with an automatic air valve function. When the conveying wheel stops, the air valve automatically closes, which can effectively avoid wind marks and save electricity.
   
   
   02 The cleaning section is divided into a cleaning system and a drying system, and has a dual heating function, which makes cleaning and drying faster.
   
   02The fan adopts a noise reduction and dust prevention function (optional)
   
   
   
   02The water tank adopts a secondary bag water circulation treatment function to effectively improve the water quality of the circulating water in the water tank (optional)
   )
   

   
   
   
   
   
   3. Cleaning and discharging section
   03 The dual motor operation mode is adopted, which greatly improves the cleaning efficiency of the cleaning machine and improves the production capacity (optional)
   
   03Equipped with a wake-up mode, when there is glass conveying, the conveying wheel stops when there is no glass, and the glass continues to run, which has an energy-saving effect.
   .
   03The backrest wheel of the back plate adopts a non-marking wheel to convey glass to reduce marks,sprayed with plastic, which is beautiful in appearance and durable.
   
   
   :280×450mm,
   2500×3500mm
   Processing size 2500×3500mm
   Processing size 2800×4500mm
   * Original glass thickness: 3-18mm.
   *Processing insulating glass thickness: maximum 50mm. Shandong Jingyou Intelligent (Group) Co., Ltd.
   * Power supply: 380v, 50Hz
   *Total power: 33.0kw (including heating power 4kw).
   :45.0kw(4kw)
   *Working direction: right in and left out/left in and right out.
   *Working speed: cleaning speed: 3-9m/min, transmission speed after cleaning: 8-45m/min.
   *Overall dimensions: 26500×2000×3700mm
   Customized models are subject to actual dimensions
   :26500×2000×3700mm
   *Total weight: About 11000kg 
   

   
   
    
3. 4. Check the aluminum frame section
   *The aluminum profile is used for one-piece molding, which is straight and not deformed, and can complete the glass positioning and aluminum frame positioning functions.
   *The frequency converter controls the running speed of the motor, and cooperates with the photoelectric switch to reasonably arrange the transportation of the glass.
   * The large hollow design at the rear of the panel is convenient for handling abnormal situations such as stubborn stains.
   * A pause switch is provided, which can stop this section and subsequent processes in case of any problems, and is convenient for handling.
   * The motor installation position is moved up to free up the rear space for future maintenance
   
   5. Plate pressing section
   * The back plate of the plate pressing section is finely planed by the machining center, and the error of glass joining is small.
   * Four-axis servo linkage, with the functions of joining, pressing and inflating.
   * Automatic glass positioning function.
   * Automatic detection of glass length and height, automatic adjustment of the optimal inflation space, saving gas consumption.
   * Adopt servo motor with synchronous belt drive, linear guide rail, ball screw opening and closing
   
   More precise pressing.
   
   *The plate pressing section adopts an openable door type, which is convenient for inspection and maintenance. The guard plates are all sprayed with plastic, which is beautiful in appearance and durable.
   

   
   
    

      Main Components:

                                                  

NO	NAME	BRAND
1	PLC	HCFA
2	Cleaning transmission frequency conversion section	HCFA
3	03-1Transition section transmission frequency conversion	HCFA
4	03-1Transition section transmission frequency conversion	HCFA
5	04Aluminum frame segment transmission frequency conversion	HCFA
6	Beam lifting frequency conversion	HCFA
7	External section control frequency conversion	HCFA
8	Variable speed motor	TAIWANDYG
9	Limit switch	JAPANOMORON
10	Circuit breaker series	ZHENGTAI
11	Photoelectric switch	Korea Autoniks
12	Terminal block series	Germany Phoenix
13	Button switch	France
14	Indicator light	France
15	Solenoid valve series	Taiwan AirTac
16	Foot switch	Chint
17	Cylinder series	Chint
18	Water pump	Hanlun
19	Plate blower	Anyi
20	Brush	Haorno Rubber Roller Brush Co., Ltd.
21	Drive wheel	Jiayuan Rubber and Plastic
22	Bearing	Harbin Group
23	Gear	Xingyu
24	Driver	Beijing Jicheng Weiye
25	Double	Taiwan AirTac
26	Hydraulic station	Jingyou
27	Capacitive proximity switch	Swiss Jiale
28	High pressure blower	Shanghai Hanshuo

          

1. Product Parameters

   1, Full PLC Control System, touch screen man-machine interface
   2,Digital control of production line saves labor time and improves production
   Efficiency.
   Automatically identify the film layers of coated glass and LOW-E glass
   3.Automatically detect the length and height of glass, automatically adjust the optimal inflation space, and save gas consumption.,,,.
   4.The Plate pressing section adopts four servo motors with four axes servo link-age, which has the functions of combining, tabletting and inflating.,
   5.When producing single-layer or double-layer insulating glass,the inflation function can be selected or turned off..
   6.Ensure that the argon aeration content of insulating glass is ≥85%.
   7.3pair of cleaning glass brushes ,each pair of brushes has a diameter of 200mm,and the brushes can be adjusted back and forth.
   8.The air knife of the cleaning machine is automatically adjusted according to the glass thickness.
   9.Double motors are used in the 03 and 05 sections, Which increase the function of waiting section and greatly improves the processing efficiency.
   10.Section 04 is hollowed out, and the glass can be wiped at the back for easy cleaning.
   11.Automatic positioning functions of glass.
   12.Each section of glass is equipped with deceleration function, so that the glass can stop smoothly and prevent the glass from colliding back and forth.,.
   13.With remote communication function(Optional)
   14.The plate pressing section adopts the door-opening type, which is conveninent for inspection and maintenance.
   15.Optional front lifting platform and rear lifting platform to facilitate the operation of large glass(optional),.
   16.Free choice of internal and external functions(optional)
    

   Certifications

   

   Packaging & Shipping

   

    

   Company Profile

   Shandong Jingyou Intelligent (Group) Co., Ltd. is located on Huayuan Street, Linyi County, Dezhou City, Shandong Province. It is a high-tech enterprise specializing in the production of insulating glass equipment and curtain wall insulating glass equipment.

   The company has a history of nearly 30 years, covers an area of more than 20,000 square meters, and currently has more than 300 employees, including more than 100 scientific research, technical and management personnel: the company has complete mechanical processing equipment: metal cutting, riveting, stamping, CNC punching, shearing, folding, sheet metal, wire cutting, spraying, polishing, sandblasting and other types of processing equipment, hundreds of sets, spraying, baking paint, Dacromet, mechanical processing, stamping and stretching, mold manufacturing, etc. The main production equipment includes: automatic insulating glass production line, series of butyl rubber coating machines and various auxiliary machinery and other complete sets of insulating glass processing equipment.

Company Profile 
Every year our company participate in exhibition at home and abroad and get a lot of opportunites to cooperate with new and old customers, Now our produc has sold in more than 80 countries such as Germany, Belgum, Australia, USA, Turkey, Bahrain,Israel, Paraguay, Argentina, Columbia, Venezuela, Guatemala, Douminican Republic etc.We also have a branch office in Brazil…